Buying Guide for the Best Palm Routers
Choosing a palm router can seem tricky at first, but with a clear understanding of the main features, you’ll be able to find a model that fits your woodworking projects perfectly. A palm router is a compact, handheld tool mainly used for trimming, edging, and detail work on wood. To select the best one for your needs, it's important to think about what kind of tasks you'll be using it for most—like laminate trimming, small joinery, or detailed edge work. By focusing on a few key specifications, you can make sure your palm router matches both your skill level and your projects.Motor PowerMotor power in a palm router is typically measured in amps or horsepower, and it affects how easily the tool can handle different types of wood and various tasks. A lower-powered motor, like those in the 1 to 1.25 HP or 5-6 amp range, is generally lighter and easier to control, making it ideal for light-duty work such as trimming laminate or softwood. Mid-range power, around 1.5 HP or 7 amps, can handle moderate tasks and occasional harder woods. Higher power, above 1.5 HP or 7+ amps, is suited for heavier jobs or harder woods, but these models can be a bit heavier to handle. To choose the right power, think about what you plan on routing most—lighter tasks don’t need as much power, while deeper cuts or tougher wood benefit from a bit more muscle.
Base TypePalm routers typically come with either a fixed base or a plunge base. A fixed base router is great for edge shaping and most trimming work, offering stability and ease of use. A plunge base allows you to start cutting in the middle of a board and is more versatile for inlays or mortising. Many palm routers now offer interchangeable bases, providing flexibility. If you mainly work on edges or need precise trimming, a fixed base is easier to use and lighter; if you also do some joinery or more creative work, consider a model with both base types.
Collet SizeThe collet is the part that holds the router bit, and palm routers often use either 1/4-inch or 3/8-inch collets. 1/4-inch is the most common, supporting a wide range of smaller bits suited to detail work and trimming. Some models also accept 3/8-inch or even 1/2-inch bits for greater variety and heavier cuts, but larger bits can add weight and make the router more difficult to maneuver. For most DIY and general use, 1/4-inch collets are perfectly fine, but if you expect to use bigger bits or want more versatility, check if the router offers multiple collet options.
Ergonomics and WeightErgonomics refers to how comfortable and easy the router is to hold and control. Palm routers are designed for one-handed use, so weight and grip are critical. Lighter models, usually around 3 to 4 pounds, are easier to maneuver and control, especially for long sessions or delicate detail work. Heavier routers may offer more stability for some cuts but can get tiring to hold. Evaluate the feel and balance of the router in your hand, and if possible, try to handle one before you buy—this ensures you can work safely and accurately.
Variable Speed ControlVariable speed control lets you adjust the RPM (rotations per minute) of the router’s bit, which can be important when working with different materials or types of bits. Lower speeds are better for larger bits or softer materials to prevent burns or rough edges, while higher speeds are good for small bits and harder woods. Not all palm routers feature speed control; those with a single speed are typically set around 27,000 to 30,000 RPM, suitable for general routing. If you plan to use your router with a variety of bits and materials, look for models with adjustable speed to gain more flexibility and finer control.
Depth AdjustmentDepth adjustment is how you set how deep the bit cuts into the material, and accurate depth control is key for good results. Some routers offer simple, quick-adjust mechanisms, while others use more precise micro-adjusters. If your projects require repeated, precise cuts—like joinery or inlays—look for routers with fine depth adjustment capabilities. Simpler depth adjustments are adequate for trimming and edging, where less precision is needed.